Последовательность для полного ремонта дорожного велосипеда


20

У меня есть дорожный мотоцикл, который я планирую вскоре полностью отремонтировать. За прошедшие годы и с несколькими мотоциклами я пересмотрел почти каждый компонент, но мне никогда не удавалось сделать это для всего велосипеда, начать дорабатывать.

Есть ли оптимальная последовательность для капитального ремонта? Или это имеет значение?


Для вас важно раздеться до чистого кадра? Или ремонт одной системы за раз нормально?
Джей Базузи

Вероятно, не раздеться до голой рамы. Я не уверен, что мне нужно.

Мне не нравится название, но я не могу придумать лучшего! Хороший вопрос.
Нил Фейн

Ответы:


11

У меня есть две ссылки на контрольный список проверок , которые великолепны. Один из контрольных списков я модифицировал для личного пользования и включил.

Первый - от Объединенного института велосипедов ( ссылка на контрольный список в формате PDF ) - UBI - одна из ведущих школ по производству механиков велосипедов в США.

Внизу, которую я модифицировал из блога A Convenient Cycle (блог уже мертв ...), я использую его в своем личном магазине.

Wheel Systems:
[ ] Front Hub bearings greased.
[ ] Front Hub bearings adjusted to not be tight or loose.
[ ] Rear Hub bearings greased.
[ ] Rear Hub bearings adjusted to not be tight or loose.
[ ] All hubs locknuts secured.
[ ] Hubs inspected for bent axles and external evidence of internal problems.
[ ] Rims trued laterally to .5mm tolerance or better.
[ ] Rims inspected for damaged or other work needed.
[ ] Tires checked for proper wear and damage, proper mounting, and inflation.
[ ] Wheels mounted in proper alignment and secure.

Drive Train System:
[ ] Bottom Bracket greased
[ ] Bottom Bracket fixed cup secured.
[ ] Bottom Bracket fixed cup secured.
[ ] Bottom Bracket adjusted to not be tight or loose.
[ ] Bottom Bracket inspected for external evidence of internal problems.
[ ] Crank arms securely mounted.
[ ] Chainrings bolts secured.
[ ] Wobbling chainrings aligned.
[ ] Pedals lubricated
[ ] Pedals securely mounted.
[ ] Chain cleaned
[ ] Chain lubed and whipped down
[ ] Chain inspected for wear
[ ] Freewheel cleaned and rinsed
[ ] Freewheel inspected for wear
[ ] Freewheel lubricated.

Brake System:
[ ] Cables lubricated and replaced if worn.
[ ] Front Braking surface cleaned and checked for ware.
[ ] Rear Braking surface cleaned and checked for ware.
[ ] Brake calipers checked for mounting security.
[ ] Caliper arms and pivot/mounting bolts checked for damage.
[ ] Adjustable brake pivots adjusted for no play or binding.
[ ] Pivot nut/bolts checked for secure.
[ ] Brake caliper lubricated at pivots, springs, and cable adjuster barrels.
[ ] Brake barrels adjusters reseted.
[ ] Brake pads checked for wear and replaced if more than 50% worn.
[ ] Brake pad height set so as not to rub tire or hit partially below rim.
[ ] Pads set tangent [parallel] to rim.
[ ] New pads set with .5mm to 1.5mm toe to reduce squeal.
[ ] Pads clearance set to 1mm -2mm per side [except MTB type].
[ ] MTB pad clearance set so that when the pads contact the rim the lever clears the handlebar by a minimum of 1 inch.
[ ] Brake levers set to proper alignment and secure.
[ ] Brake level pivots, cable anchor pivots, and cable adjusters lubricated.
[ ] Cable removed and inspected for rust, frays, and kinks in the inner wire and housing.
[ ] Housings sized to proper length and ends finished with filing and end caps where fit.
[ ] Cables lubricated wherever they pass through housings.
[ ] Cable system stress tested by pulling brake lever fully to handlebar a minimum of ten times.
[ ] Cable end finished with cap or soldering.
[ ] Rims cleaned of lubricants and road grime.

Shift Systems:
[ ] Cables lubed and replaced if necessary
[ ] Rear derailleur removed and hanger checked for proper alignment.
[ ] Rear derailleur pivots, cable adjusters, and jockey wheels lubricated.
[ ] Rear derailleur inspected for damage and worn jockey wheels.
[ ] Rear derailleur mounted securely.
[ ] Front derailleur checked for proper mounting height and rotation.
[ ] Front derailleur checked for proper secure mounting.
[ ] Front derailleur pivots lubricated.
[ ] Derailleur cables removed and inspected for rust, frays, and kinks in the inner wires and housings.
[ ] Housings sized to proper length and ends finished with filing and end caps wherever they improve fit.
[ ] Cables lubricated wherever they pass through housings when appropriate.
[ ] Cables pre-stressed.
[ ] Chain length checked.
[ ] Rear derailleur limit screws set to allow shift to largest and smallest sprockets.
[ ] Rear derailleur checked for over shift at all gear combinations.
[ ] Front derailleur limit screws set for minimum clearance of the derailleur cage to the chain in high and low gear.
[ ] Front derailleur checked for over shift at all gear combinations.

Steering System:
[ ] Headset lubricated.
[ ] Headset adjusted to not be tight or loose.
[ ] Headset locknut secured.
[ ] Headset inspected for external evidence of damage, wear, or loose cups.
[ ] Fork inspected for damage.
[ ] Stem inspected for proper depth insertion, alignment, and secure.
[ ] Handlebars inspected for damage, proper alignment, and secure.

Miscellaneous:
[ ] Frame checked for damage.
[ ] Seat post checked for allowable minimum depth of insertion.
[ ] Seat post secure mounting checked.
[ ] Seat checked for proper alignment and secure mounting.
[ ] Accessories checked for mounting security and interference with moving parts or safety hazards.

Test Ride:
[ ] Brakes checked for stopping power and squeal.
[ ] Bicycle checked for tracking problems.
[ ] Derailleurs checked for performance and over shift.
[ ] Chain and freewheel cogs checked for skipping under load.
[ ] Bicycle checked for unusual noises.

2

Я обычно начинаю со снятия рамки. Я оставлю кабели включенными, если я не зайду так далеко, но хотя бы разберу гарнитуру и вытащу BB. Как только я доберусь до этого места, я закончу раму, а затем перейду к колесам. Вытащите подшипники и проверьте шарики, приобретите новые, если необходимо, и переупакуйте ступицы. Я также очищаю кассету на этом этапе, так как она в основном отдельно.

У меня никогда не было педалей, которые требовали бы перестройки, но я думаю, что сделаю это после того, как снова поставлю рукоятки.

Тогда соедините это снова.


2

Видя, что ссылки в OP не работают, вот текстовый контрольный список, и вот PDF :

[ ] Front Hub berings greased.
[ ] Front Hub berings adjusted to not be tight or loose.
[ ] Rear Hub berings greased.
[ ] Rear Hub berings adjusted to not be tight or loose.
[ ] All hubs locknuts secured.
[ ] Hubs inspected for bent axles and external evidence of internal problems.
[ ] Rims trued laterally to .5mm tolerance or better.
[ ] Rims inspected for damaged or other work needed.
[ ] Tires checked for proper wear and damage, proper mounting, and inflation.
[ ] Wheels mounted in proper alignment and secure.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention.
Drive Train System:
[ ] Bottom Bracket greased
[ ] Bottom Bracket fixed cup secured.
[ ] Bottom Bracket fixed cup secured.
[ ] Bottom Bracket adjusted to not be tight or loose.
[ ] Bottom Bracket inspected for external evidence of internal problems.
[ ] Crank arms securely mounted.
[ ] Chainrings bolts secured.
[ ] Wobbling chainrings aligned.
[ ] Pedals lubricated
[ ] Pedals securely mounted.
[ ] Chain cleaned
[ ] Chain lubed and whipped down
[ ] Chain inspected for wear
[ ] Freewheel cleaned and rinsed
[ ] Freewheel inspected for wear
[ ] Freewheel lubricated.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention.
Steering System:
[ ] Headset lubricated.
[ ] Headset adjusted to not be tight or loose.
[ ] Headset locknut secured.
[ ] Headset inspected for external evidence of damage, wear, or loose cups.
[ ] Fork inspected for damage.
[ ] Stem inspected for proper depth insertion, alignment, and secure.
[ ] Handlebars inspected for damage, proper alignment, and secure.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention.
Brake System:
[ ] Cables lubricated and replaced if worn.
[ ] Front Braking surface cleaned and checked for ware.
[ ] Rear Braking surface cleaned and checked for ware.
[ ] Brake calipers checked for mounting security.
[ ] Caliper arms and pivot/mounting bolts checked for damage.
[ ] Adjustable brake pivots adjusted for no play or binding.
[ ] Pivot nut/bolts checked for secure.
[ ] Brake caliper lubricated at pivots, springs, and cable adjuster barrels.
[ ] Brake barrels adjusters reseted.
[ ] Brake pads checked for wear and replaced if more than 50% worn.
[ ] Brake pad height set so as not to rub tire or hit partially below rim.
[ ] Pads set tangent [parallel] to rim.
[ ] New pads set with .5mm to 1.5mm toe to reduce squeal.
[ ] Pads clearance set to 1mm -2mm per side [except MTB type].
[ ] MTB pad clearance set so that when the pads contact the rim the lever clears the handlebar by a minimum of 1 inch.
[ ] Brake levers set to proper alignment and secure.
[ ] Brake level pivots, cable anchor pivots, and cable adjusters lubricated.
[ ] Cable removed and inspected for rust, frays, and kinks in the inner wire and housing.
[ ] Housings sized to proper length and ends finished with filing and end caps where fit.
[ ] Cables lubricated wherever they pass through housings.
[ ] Cable system stress tested by pulling brake lever fully to handlebar a minimum of ten times.
[ ] Cable end finished with cap or soldering.
[ ] Rims cleaned of lubricants and road grime.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention
Shift Systems:
[ ] Cables lubed and replaced if necessary
[ ] Rear derailleur removed and hanger checked for proper alignment.
[ ] Rear derailleur pivots, cable adjusters, and jockey wheels lubricated.
[ ] Rear derailleur inspected for damage and worn jockey wheels.
[ ] Rear derailleur mounted securely.
[ ] Front derailleur checked for proper mounting height and rotation.
[ ] Front derailleur checked for proper secure mounting.
[ ] Front derailleur pivots lubricated.
[ ] Derailleur cables removed and inspected for rust, frays, and kinks in the inner wires and housings.
[ ] Housings sized to proper length and ends finished with filing and end caps wherever they improve fit.
[ ] Cables lubricated wherever they pass through housings when appropriate.
[ ] Cables pre-stressed.
[ ] Chain length checked.
[ ] Rear derailleur limit screws set to allow shift to largest and smallest sprockets.
[ ] Rear derailleur checked for over shift at all gear combinations.
[ ] Front derailleur limit screws set for minimum clearance of the derailleur cage to the chain in high and low gear.
[ ] Front derailleur checked for over shift at all gear combinations.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention
Miscellaneous:
[ ] Frame checked for damage.
[ ] Seat post checked for allowable minimum depth of insertion.
[ ] Seat post secure mounting checked.
[ ] Seat checked for proper alignment and secure mounting.
[ ] Accessories checked for mounting security and interference with moving parts or safety hazards.
[ ] ALL DONE
[ ] SEE NOTES: Problems in need of further attention
Test Ride:
[ ] Frame cleaned.
[ ] Frame waxed.
[ ] Frame checked for damage.
[ ] Brakes checked for stopping power and squeal.
[ ] Bicycle checked for tracking problems.
[ ] Derailleurs checked for performance and over shift.
[ ] Chain and freewheel cogs checked for skipping under load.
[ ] Bicycle checked for unusual noises.
Notes: These problems could not be repaired and/or are in need of further attention;

1

Я начинаю с базовой проверки М - что не так с велосипедом. Перечислите вещи, которые нужно сделать. Это означает тщательную проверку рамы на наличие повреждений / трещин - если рама списана, мотоцикл является только донором деталей и раздет.

Я начинаю с удаления всех плохих битов и решаю, будут ли они исправны после перестройки или нуждаются в замене.

Как только все с велосипеда не работает, я решаю, стоит ли вообще его чинить. Старайтесь не тратить много времени на велосипед, если он маргинальный. Есть много велосипедов, и хотя сентиментальность и история помогают сдвинуть границу, вам все равно нужно быть избирательным.

Работайте над каждой подсистемой по очереди. То есть я бы сделал ББ идеальным, а потом пошел бы к чудакам. Затем заднее колесо, кассета, переключатели, цепь.

Всегда чистите вещи перед тем, как над ними работать. С чистым велосипедом работать приятнее. Так что сначала делайте грязные детали - это трансмиссия, ступицы, прокачка колес и т. Д.

Оставьте детали отделки до позже. Седло, штырь, отражатели, внутренние кабели для тормозов / переключателей и тормоза находятся в конце последовательности.

Наконец, проверьте велосипед. Вы должны покататься на ней несколько минут, сначала медленно, а затем набрать скорость, проверить тормоза и переключиться.

Через 4-6 недель вам захочется настроить и тормоза, и кабели переключения - они останавливаются при использовании.

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